Intarsia woodworking articles and ideas to help you in building your own work of art  

Intarsia Woodworking Art & Crafts

   

 
 This is a display mantel and fireplace surround  for Phoenix Woodworking Corp. The mantel was painstakingly built by artisan cabinetmaker Stan Michals. Built of cherry wood with birds eye maple accents, this fireplace mantel is a project that takes some time to build due to the many details involved. The sides are mitered columns with fluted overlays, all staying within the design theme of the  room. I'll run through the steps of the intarsia insert but not the actual fireplace unit itself.
Cut the insert panel surround  to fit the placement in the center of the mantel, use a can of adhesive spray and put one coat on the  back side of the zerox copy of the design for a temporary bond to the board. 
Start by first cutting off this part. Then cut each triangle of the diamond, then the vertical lines. Next cut the upper curved piece. Drill holes into each section of the eagle logo so that you can insert the scroll saw blade and cut out each of the parts. Complete the cutting out of the surround board.
Do the same thing with the boards your using to inlay with, glue the pattern and cut each part. If the inlay parts don't fit, re-cut or sand until they do fit. On the right see the piece of 1/8x3/4x5" maple with sandpaper glued to it. This sanding stick helps to get into those small areas.
Here's a view from the side after most of it has been contoured. It's a 1/2" birds eye maple surround board with 3/4" intarsia inlay.
With the intarsia completed and glued onto the mantel it's time to stain. The actual intarsia inserts ( their a light color) are left out until the dark stain is dry and after a coat of lacquer has been applied and sanded the stained inserts are glued in place. Finish off with two topcoats of lacquer.
The Phoenix intarsia logo addition to this fireplace surround along with the carvings were left a light color to add interest and a focal point to the unit.  
You too can learn the secrets of building  fine custom furniture using intarsia as a decorative accent.   Learn more...

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